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[1] [2] [3] The RF power generator converts line power to high-frequency, high-voltage power for welding. Typical voltages are 1kVAC – 1.5kVAC at a frequency of 27.12 MHz. [1] The power needed for welding is based on the area of the weld, thickness, and the material. [2] The control unit is the system used for operating the machine.
GTAW weld area. Manual gas tungsten arc welding is a relatively difficult welding method, due to the coordination required by the welder. Similar to torch welding, GTAW normally requires two hands, since most applications require that the welder manually feed a filler metal into the weld area with one hand while manipulating the welding torch in the other.
Plasma arc welding is an advanced form of tungsten inert gas (TIG) welding. In the case of TIG, it is an open arc shielded by argon or helium, whereas plasma uses a special torch where the nozzle is used to constrict the arc while the shielding gas is separately supplied by the torch. The arc is constricted with the help of a water-cooled small ...
One of the most popular, ultrasonic welding, is used to connect thin sheets or wires made of metal or thermoplastic by vibrating them at high frequency and under high pressure. [55] The equipment and methods involved are similar to that of resistance welding, but instead of electric current, vibration provides energy input.
These systems are rated for extreme purity and leak tight integrity. An entire specialty industry supplying valves, fittings, regulators, gauges and other components for orbital welding and use in high purity applications has developed since the mid 1980s. For tube welding in high purity applications only a fully enclosed weld head may be used.
The apparatus used for induction welding processes includes a radio frequency power generator, a heating station, the work piece material, and a cooling system. The power generator comes in either the form of solid state or vacuum tube and is used to provide an alternating current of 230-340 V or a frequency of 50–60 Hz to the system.