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[citation needed] To fine-tune the process, the speed of the rolls and the temperature of the rollers are adjusted. [20] For thin sheet metal with a thickness less than 200 μm (0.0079 in), [citation needed] the rolling is done in a cluster mill because the small thickness requires a small diameter rolls. [10]
Hemming and seaming are two similar metalworking processes in which a sheet metal edge is rolled over onto itself. Hemming is the process in which the edge is rolled flush to itself, while a seam joins the edges of two materials. [1] Hems are commonly used to reinforce an edge, hide burrs and rough edges, and improve appearance. [1]
Roll forming, also spelled roll-forming or rollforming, is a type of rolling involving the continuous bending of a long strip of sheet metal (typically coiled steel) into a desired cross-section. The strip passes through sets of rolls mounted on consecutive stands, each set performing only an incremental part of the bend, until the desired ...
Cross-sections of continuously rolled structural shapes, showing the change induced by each rolling mill. Structural shape rolling, also known as shape rolling and profile rolling, [1] is the rolling and roll forming of structural shapes by passing them through a rolling mill to bend or deform the workpiece to a desired shape while maintaining a constant cross-section.
A bead roller is a machine tool that makes rigid lines in sheet metal to make surfaces more rugged and durable. The lines bead rollers add to sheet metal prevent warping and disfigurement by adding structural integrity to the metal.
A schematic showing a typical three roller arrangement. Roll bending may be done to both sheet metal and bars of metal. If a bar is used, it is assumed to have a uniform cross-section, but not necessarily rectangular, as long as there are no overhanging contours, i.e. positive draft. Such bars are often formed by extrusion. The material to be ...