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Some facilities have "by-product" coking ovens in which the volatile decomposition products are collected, purified and separated for use in other industries, as fuel or chemical feedstocks. Otherwise the volatile byproducts are burned to heat the coking ovens. This is an older method, but is still being used for new construction. [5]
Metallurgical coal or coking coal [1] is a grade of coal that can be used to produce good-quality coke. Coke is an essential fuel and reactant in the blast furnace process for primary steelmaking. [2] [3] [4] The demand for metallurgical coal is highly coupled to the demand for steel. Primary steelmaking companies often have a division that ...
As petcoke has a higher energy content, petcoke emits between 30% and 80% more CO 2 than coal per unit of weight. [3] The difference between coal and coke in CO 2 production per unit of energy produced depends upon the moisture in the coal, which increases the CO 2 per unit of energy – heat of combustion – and on the volatile hydrocarbons ...
Coking is the process of heating coal in the absence of oxygen to a temperature above 600 °C (1,112 °F) to drive off the volatile components of the raw coal, leaving behind a hard, strong, porous material with a high carbon content called coke. Coke is predominantly carbon.
The coke-making or "coking" process consists of heating the material in "coking ovens" to very high temperatures (up to 900 °C or 1,700 °F) so that the molecules are broken down into lighter volatile substances, which leave the vessel, and a porous but hard residue that is mostly carbon and inorganic ash.
A coking factory or a coking plant is where coke and manufactured gas are synthesized from coal using a dry distillation process. The volatile components of the pyrolyzed coal, released by heating to a temperature of between 900°C and 1,400 °C, are generally drawn off and recovered. There are also coking plants where the released components ...
While chemistry provides ways of calculating the heating value of a certain amount of a substance, there is a difference between this theoretical value and its application to real coal. The grade of a sample of coal does not precisely define its chemical composition , so calculating the coal's actual usefulness as a fuel requires determining ...
A delayed coking unit. A schematic flow diagram of such a unit, where residual oil enters the process at the lower left (see → ), proceeds via pumps to the main fractionator (tall column at right), the residue of which, shown in green, is pumped via a furnace into the coke drums (two columns left and center) where the final carbonization ...