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Way oil (the oil made for machine tool ways) works as a cutting oil. In fact, some screw machines are designed to use one oil as both the way oil and cutting oil. (Most machine tools treat way lube and coolant as separate things that inevitably mix during use, which leads to tramp oil skimmers being used to separate them back out.)
Swarf may also spontaneously combust, especially if the swarf is coated with cutting oil. [2] To extinguish swarf fires, a special fire extinguisher is needed, designed for fighting Class D (metal) fires. When machining without coolant, swarf is usually very hot and can easily burn the machine operator. Machinists typically wear long pants, eye ...
There are many different kinds of honing oils to suit different needs. It is important to use the appropriate solution for the job. In the case of knife sharpening, motor oil is too thick or heavy and can over-lubricate or clog a sharpening stone, whereas WD-40 is too light an oil and will not carry the metal filings plus stone dust (collectively known as swarf) away from the stone, and clog it.
Various examples of metal swarf, including a block of compressed swarf. Broken up chips are preferred over stringy drill chips. [1]Metal swarf, also known as chips or by other process-specific names (such as turnings, filings, or shavings), are pieces of metal that are the debris or waste resulting from machining or similar subtractive (material-removing) manufacturing processes.
2 Flute: Allows for more chips to be removed from the part. Primarily used in slotting and pocketing operations in non-ferrous materials. 3 Flute: Similar to the 2 Flute end mill but can be used to cut ferrous and non-ferrous materials 4+ Flute: Designed to run at faster feed rates but due to having more flutes it causes issues with chip removal.
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Machinability is the ease with which a metal can be cut permitting the removal of the material with a satisfactory finish at low cost. [1] Materials with good machinability (free machining materials) require little power to cut, can be cut quickly, easily obtain a good finish, and do not cause significant wear on the tooling.
Decapping is usually carried out by chemical etching of the covering, [2] [10] laser cutting, laser evaporation of the covering, [11] plasma etching [10] or mechanical removal of the cover using a milling machine, saw blade, [12] using hot air [13] or by desoldering and cutting. [14] The process can be either destructive or non-destructive of ...