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These tools include metal-bonded diamond saw blades, diamond grinding cup wheels, diamond core drill bits, etc. For metal-bonded diamond tools, the bond is one of the prime factors when selecting which tool to use for cutting or grinding a specific material, depending on how hard or abrasive the material is.
A glass cutter may use a diamond to create the split, but more commonly a small cutting wheel made of hardened steel or tungsten carbide 4–6 mm in diameter with a V-shaped profile called a "hone angle" is used. The greater the hone angle of the wheel, the sharper the angle of the V and the thicker the piece of glass it is designed to cut.
From top: Spade, brad point, masonry, and twist drills bits Drill bit (upper left), mounted on a pistol-grip electric drill A set of masonry drills. A drill bit is a cutting tool used in a drill to remove material to create holes, almost always of circular cross-section. Drill bits come in many sizes and shapes and can create different kinds of ...
Drilling is a cutting process where a drill bit is spun to cut a hole of circular cross-section in solid materials. The drill bit is usually a rotary cutting tool , often multi-point. The bit is pressed against the work-piece and rotated at rates from hundreds to thousands of revolutions per minute .
Fishtail bit. One of the earliest version of fixed cutter bits. Fixed cutter bits were the first type of drill bit employed in rotary drilling, and they are mechanically much simpler than rolling cutter bits. Because the cutting elements do not move relative to the bit, there is no need for bearings or lubrication.
Originally, all tool bits were made of high carbon tool steels with the appropriate hardening and tempering.Since the introductions of high-speed steel (HSS) (early years of the 20th century), sintered carbide (1930s), ceramic and diamond cutters, those materials have gradually replaced the earlier kinds of tool steel in almost all cutting applications.
Diamond blades are available in different shapes: Circular diamond saw blades are the most widely used type of diamond blade. A diamond gang saw blade is a long steel plate with diamond segments welded onto it. Normally, tens or hundreds of diamond gang saw blades are used together to saw raw stone blocks.
The key technology of the diamond drill is the actual diamond bit itself. [4] It is composed of industrial diamonds set into a soft metallic matrix. As shown in the figure, the diamonds are scattered throughout the matrix, and the action relies on the matrix to slowly wear during the drilling process, so as to expose more diamonds.