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Plastics extrusion is a high-volume manufacturing process in which raw plastic is melted and formed into a continuous profile. Extrusion produces items such as pipe/tubing, weatherstripping , fencing, deck railings , window frames , plastic films and sheeting, thermoplastic coatings, and wire insulation.
Plastics extrusion commonly uses plastic chips or pellets, which are usually dried, to drive out moisture, in a hopper before going to the feed screw. The polymer resin is heated to molten state by a combination of heating elements and shear heating from the extrusion screw.
This plastic is processed by injection molding or extrusion; depending on the type, the processing temperature is 260–300 °C. The surface can be printed, hot-stamped, painted or metallized. Welds are possible by means of heating element, friction or ultrasonic welding. It can be glued with halogenated solvents or various adhesives.
It differs from the polytetrafluoroethylene (PTFE) resins in that it is melt-processable using conventional injection molding and screw extrusion techniques. [2] Fluorinated ethylene propylene was invented by DuPont and is sold under the brandname Teflon FEP. Other brandnames are Neoflon FEP from Daikin or Dyneon FEP from Dyneon/3M.
A plastic extrusion machine extrudes plastic in a continuous profile. The main machine is usually called the host, and its accompanying equipment are called the plastic auxiliary equipment. Plastic extruders can make plastic film/wrapping, packing tape, corrugated sheets, plastic lumber, pipes, tubes, insulated wire, monofilament and nets.
Extrusion line for plastic laces. Die forming typically occurs immediately after polymer melt has exited an extruder.The most basic process involves guiding the stream of molten polymer under pressure through a die, which three distinct regions: manifold, approach, and lip.
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