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Not all welding processes require filler metal. Autogenous welding processes only require part of the existing base metal to be melted and this is sufficient, provided that the joint is already mechanically close-fitting before welding. Forge-or hammer welding uses hammering to close up the hot joint and also to locally increase its heat.
The line of sucker rods is represented in this diagram by the solid black line in the center of the well. A sucker rod is a steel rod, typically between 7 and 9 metres (25 and 30 ft) in length, and threaded at both ends, used in the oil industry to join together the surface and downhole components of a reciprocating piston pump installed in an oil well.
Electric resistance welding (ERW) is a welding process in which metal parts in contact are permanently joined by heating them with an electric current, melting the metal at the joint. [1] Electric resistance welding is widely used, for example, in manufacture of steel pipe and in assembly of bodies for automobiles. [ 2 ]
The voltage needed for welding depends on the resistance of the material to be welded, the sheet thickness and desired size of the nugget. When welding a common combination like 1.0 + 1.0 mm sheet steel, the voltage between the electrodes is only about 1.5 V at the start of the weld but can fall as low as 1 V at the end of the weld.
Qualification test of welders — Fusion welding, parts 1 to 5 ISO 9692-1: Welding and allied processes. Recommendations for joint preparation. Manual metal-arc welding, gas-shielded metal-arc welding, gas welding, TIG welding and beam welding of steels ISO 9692-2: Welding and allied processes. Joint preparation. Submerged arc welding of steels ...
This wire normally has a thickness of 1.6 mm to 6 mm (1/16 in. to 1/4 in.). In certain circumstances, twisted wire can be used to give the arc an oscillating movement. This helps fuse the toe of the weld to the base metal. [4] The electrode composition depends upon the material being welded. Alloying elements may be added in the electrodes.