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As with traditional extrusion, there is a wide range in machine sizes depending on application and desired throughput. While either single- or double-screw extruders may be used in traditional extrusion, the necessity of adequate mixing in compounding extrusion makes twin-screw extruders all but mandatory. [8] [9]
A Bowden extruder is a type of extruder that pushes filament through a long and flexible PTFE (Teflon) tube to the hot end. [1] An alternative type of extruder which is also widely used in filament 3D printers is the direct-drive extruder , which sits closer to the extruder hot end.
Material extrusion-based additive manufacturing (EAM) represents one of the seven categories of 3D printing processes, defined by the ISO international standard 17296-2. While it is mostly used for plastics, under the name of FDM or FFF , it can also be used for metals and ceramics.
The polymer resin is heated to molten state by a combination of heating elements and shear heating from the extrusion screw. The screw, or screws as the case with twin screw extrusion, forces the resin through a die, forming the resin into the desired shape. The extrudate is cooled and solidified as it is pulled through the die or water tank.
Profile extrusion, the extrusion of complex shapes such as rain gutters, structural supports, and other components, brings with it some of the most complex die designs of any extrusion process. [6] This difficulty is due to two primary concerns: producing the initial, still molten profile, and then controlling for asymmetrical shrinkage and die ...
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