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This particular machine stands over 6 ft (1.8 m) tall and can shear, notch, and punch precision holes in plate steel up to 5/8 in (15 mm) thick. An Ironworker is a class of machine that can shear, notch, and punch holes in steel plate and profiles. Ironworkers generate force using mechanical advantage or hydraulic systems. [1]
Large versions can cut sheet metal up to 12 gauge. [5] An alternative to the hand tools are hydraulically powered tools attached to heavy machinery . They are usually used to cut materials that are too bulky to be transported to a cutting facility, too big or dangerous for the hand tools and are stored at remote locations (e.g. mines, forests).
End notching works the end of the tube, such as a semicircular concavity to make the base of a tee, or a convex vee to fit into a mitre. Vee-notched tube, bent for assembly of a mitred joint. Side notching (also called offset notching) works the side of a tube with a vee notch for bending, semicircular or vee notches for tee joint.
This allows for complex shapes to be formed in sheet metal up to 6 mm (0.25 in) thick using simple tools. [4] that is essentially a small punch and die that reciprocates quickly; around 300–900 times per minute. Punches are available in various shape and sizes; oblong and rectangular punches are common because they minimize waste and allow ...
The punch force required to punch a piece of sheet metal can be estimated from the following equation: [4] F = 0.7 t L ( U T S ) {\displaystyle F=0.7tL(UTS)} Where t is the sheet metal thickness, L is the total length sheared (perimeter of the shape), and UTS is the ultimate tensile strength of the material.
Shearing, also known as die cutting, [1] is a process that cuts stock without the formation of chips or the use of burning or melting. Strictly speaking, if the cutting blades are straight the process is called shearing; if the cutting blades are curved then they are shearing-type operations. [2]