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A manual knockout punch can handle holes from 0.5 to 1.25 in (13 to 32 mm). The ratchet system has a custom ratcheting wrench that uses a ball screw to make the process faster and easier. This type of system has a mechanical advantage of approximately 220:1 and can punch holes up to 3 in (76 mm) in diameter in 10 gauge mild steel . [ 3 ]
Mechanism of a typical hole punch. The essential parts of a hole punch are the handle, the punch head, and the die. The punch head is typically a cylinder, with a flat end called the face. The die is a flat plate, with a hole matching the head. The head can move, while the die is fixed in place.
Die and punch shapes affect the force during the punching process. The punch force increases during the process as the entire thickness of the material is sheared at once. A beveled punch helps in the shearing of thicker materials by reducing the force at the beginning of the stroke. However, beveling a punch will distort the shape because of ...
A center punch is used to mark the center of a point. It is usually used to mark the center of a hole when drilling holes. A drill has the tendency to "wander" if it does not start in a recess. A center punch forms a large enough dimple to "guide" the tip of the drill. The tip of a center punch has an angle between 60 and 90 degrees. [1]
The automatic center punch mechanism has been used for a wide variety of other applications. These include Marking and starting a hole for drilling without the bit "walking" out of alignment; Letter stamp sets; Glass-breaking tools used in rescue work and a common tool for a car thief. Impact tool for hardness testing [21]
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