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The term "cast" refers to the manufacturing process of this type of vinyl. Cast films are considered the industry premium. These films start in a liquid state with the ingredients blended together and then poured onto a casting sheet. The casting process produces a thin gauge film—usually 1- to 2-mil thick.
Polymers such as vinyl and ABS polymer sheets, and to a lesser extent HDPE, polypropylene and polystyrene, are calendered. The calender is also an important processing machine in the rubber industries, especially in the manufacture of tires, where it is used for the inner layer and fabric layer.
The wash durability of a calendered finish on thermoplastic fibers like polyester is higher than on cellulose fibers such as cotton, though each depends on the amount and type of finishing additives used and the machinery and process conditions employed. Durability of blended fabrics reflects the above, and the proportion of synthetic fiber ...
SCK - Super calendered Kraft paper, typically used for labels in the USA; Glassine - Is also a SCK paper but typically with a polyvinyl alcohol (PVOH) top coat, typically used for labels in Europe; CCK - Clay coated Kraft paper or also just called coated paper; MFK - Machine finished Kraft paper, which is the paper as it comes from a standard ...
Bicast leather (also spelled as bi-cast leather or bycast leather) is a material made with a split leather backing covered with an embossed layer of polyurethane or vinyl. Bicast leather was originally made for the apparel industry for glossy shoes, and was later adopted by the furniture industry.
PVC plastic is often called "vinyl" and this type of clothing is commonly known as vinyl clothing. [2] PVC is sometimes confused with the similarly shiny patent leather . The terms "PVC", "vinyl" and "PU" tend to be used interchangeably by retailers for clothing made from shiny plastic-coated fabrics.
Fabrics with defined enough ribs can be calendered with smooth rollers and produce a moire finish; however generally the rollers have ribs that correspond to the grain of the fabric. The moire effect may be obtained on silk, worsted, or cotton fabrics, though it is impossible to develop it on anything other than a grained or fine corded weave. [7]
Cast acrylic has a better ability to be reworked hot and it is known for its superior surface finish and optical properties. Also cast acrylic is more scratch resistant than extruded acrylic. Cast acrylic is also preferred over extruded in applications that require machinings, such as turning on Engine Lathe or milling/drilling.