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All voided biaxial slabs incorporate an array of rigid void formers which contain air within the voids. These void formers are most commonly made of plastic such as high-density polyethylene, and may use recycled materials. [7] The void formers are produced in a variety of shapes depending on the design of the slab.
Spectacular accidents have occurred when the forms were either removed too soon or had been under-designed to carry the load imposed by the weight of the uncured concrete. "Form blowouts" also occur when under-designed formwork bends or breaks during the concrete pour (especially if filled with a high-pressure concrete pump). Consequences can ...
The first expanded polystyrene ICF Wall forms were developed in the late 1960s with the expiration of the original patent and the advent of modern foam plastics by BASF. [citation needed] Canadian contractor Werner Gregori filed the first patent for a foam concrete form in 1966 with a block "measuring 16 inches high by 48 inches long with a tongue-and-groove interlock, metal ties, and a waffle ...
The formwork is commonly built from wooden planks and boards, plastic, or steel. On commercial building sites, plastic and steel are gaining popularity as they save labour. [27] On low-budget or small-scale jobs, for instance when laying a concrete garden path, wooden planks are very common. After the concrete has set the wood may be removed.
Waffle slab foundations adhere to International Building Code requirements. By 2008, most states put into effect the changes adopted in the 2006 IBC and, in regards to foundations, the on-grade mat foundation has become a more attractive design because, as an engineered system, it already accommodates the 2008 design recommendations, and required no major modifications to bring it into compliance.
Other form liner materials used can include polystyrene foam, fiberglass, and even aluminum-- styrene plastic, ABS plastic, and urethane are considered to be the industry standard, and are most often specified in plans by architects and engineers. The form liners are attached to forms and concrete is placed against the liner.
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