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Typical band speeds range from 40 ft/min (0.20 m/s) to 5,000 ft/min (25 m/s), although specialized bandsaws are built for friction cutting of hard metals and run band speeds of 15,000 ft/min (76 m/s). Metal-cutting bandsaws are usually equipped with brushes or brushwheels to prevent chips from becoming stuck in between the blade's teeth.
The most common cutting method is shearing. Special band saws for cutting metal have hardened blades and feed mechanisms for even cutting. Abrasive cut-off saws, also known as chop saws, are similar to miter saws but have a steel-cutting abrasive disks. Cutting torches can cut large sections of steel with little effort.
Large versions can cut sheet metal up to 12 gauge. [5] An alternative to the hand tools are hydraulically powered tools attached to heavy machinery. They are usually used to cut materials that are too bulky to be transported to a cutting facility, too big or dangerous for the hand tools and are stored at remote locations (e.g. mines, forests). [6]
Rotary cutting tools include drill bits, countersinks and counterbores, taps and dies, reamers, and cold saw blades. Other cutting tools, such as bandsaw blades, hacksaw blades, and fly cutters, combine aspects of linear and rotary motion. The majority of these types of cutting tools are often made from HSS (High-Speed-Steel).
Metalworking generally is divided into three categories: forming, cutting, and joining. Most metal cutting is done by high speed steel tools or carbide tools. [7] Each of these categories contains various processes. Prior to most operations, the metal must be marked out and/or measured, depending on the desired finished product.
Steel cut-off saw for workshop use Cutting heavy steel cable with a Husqvarna freehand saw US Navy diver preparing to use an abrasive saw for underwater salvage. An abrasive saw, also known as a cut-off saw or chop saw, is a circular saw (a kind of power tool) which is typically used to cut hard materials, such as metals, tile, and concrete.