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Milling cutters may have from one to many teeth, with two, three and four being most common. Typically, the more teeth a cutter has, the more rapidly it can remove material. So, a 4-tooth cutter can remove material at twice the rate of a two-tooth cutter. Helix angle: The flutes of a milling cutter are almost always helical. If the flutes were ...
The efficiency can be plotted versus the helix angle for a constant friction, as shown in the adjacent diagram. The maximum efficiency is a helix angle between 40 and 45 degrees, however a reasonable efficiency is achieved above 15°. Due to difficulties in forming the thread, helix angle greater than 30° are rarely used.
A very popular helix angle, especially for general cutting of metal materials, is 30°. For finishing end mills, it is common to see more tight spiral, with helix angles 45° or 60°. Straight flute end mills (helix angle 0°) are used in special applications, like milling plastics or composites of epoxy and glass.
Form-milling uses either a single- or multiple-form cutter. In one variant of form-milling, the single-form cutter is tilted to the helix angle of the thread and then fed radially into the blank. The blank is then slowly rotated as the cutter is precisely moved along the axis of the blank, which cuts the thread into the blank.
The main components of a nickel titanium rotary file are tip size, taper, flutes, helix angle and measuring stop. There can be other features such as redial lands and measuring lines incorporated in some designs. Tip size – The tips size is the diameter of the tip of a file, which is in 100ths of a millimeter.
Helix angle Lip relief angle Aluminum. 90–135 32–48 12–26 Brass. 90–118 0–20 12–26 Cast iron. ... Like indexable lathe tools and milling cutters, they use ...