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In general, resistance welding methods are efficient and cause little pollution, but their applications are somewhat limited and the equipment cost can be high. [51] Spot welder. Resistance spot welding is a popular method used to join overlapping metal sheets of up to 3 mm thick. [51]
Any existing defects or notches aggravate crack formation. Conditions that help prevent reheat cracking include preliminary heat treating with a low-temperature soak and then with rapid heating to high temperatures, grinding or peening the weld toes, and using a two-layer welding technique to refine the HAZ grain structure. [17] [18]
Methods of weld testing and analysis are used to assure the quality and correctness of the weld after it is completed. This term generally refers to testing and analysis focused on the quality and strength of the weld but may refer to technological actions to check for the presence, position, and extent of welds.
Spray transfer GMAW. Gas metal arc welding (GMAW), sometimes referred to by its subtypes metal inert gas (MIG) and metal active gas (MAG) is a welding process in which an electric arc forms between a consumable MIG wire electrode and the workpiece metal(s), which heats the workpiece metal(s), causing them to fuse (melt and join).
All of these types of shocks come from the welding electrode terminal. Often these shocks are minor and are misdiagnosed as being an issue with a power tool or the power supply to the welder's area. However, the more likely cause is from stray welding current which occurs when current from the welding cables leaks into the welder's work area.
In addition to welders and welding machine operators, there are also schemes to independently certify welding inspectors and related specialities. The duties of the welding inspector are described in ISO 14731; [12] however the requirement for inspector certification are not standardized, so there are differences in requirement between the various schemes.