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A delayed coking unit. A schematic flow diagram of such a unit, where residual oil enters the process at the lower left (see → ), proceeds via pumps to the main fractionator (tall column at right), the residue of which, shown in green, is pumped via a furnace into the coke drums (two columns left and center) where the final carbonization ...
There are three types of cokers used in oil refineries: delayed coker, fluid coker and flexicoker. [2] [3] The one that is by far the most commonly used is the delayed coker. The schematic flow diagram below depicts a typical delayed coker: A typical schematic flow diagram of a delayed coking unit
A delayed coking unit.A schematic flow diagram of such a unit, where residual oil enters the process at the lower left (see →), proceeds via pumps to the main fractionator (tall column at right), the residue of which, shown in green, is pumped via a furnace into the coke drums (two columns left and center) where the final carbonization takes ...
A coke oven at a smokeless fuel plant, Abercwmboi, South Wales, 1976. The industrial production of coke from coal is called coking. The coal is baked in an airless kiln, a "coke furnace" or "coking oven", at temperatures as high as 2,000 °C (3,600 °F) but usually around 1,000–1,100 °C (1,800–2,000 °F). [2]
A modern coking plant: the Carbonaria plant in Duisburg–Schwelgern, operated by ThyssenKrupp since 2003. ArcelorMittal's Prosper coking plant in Bottrop with its chimney and low-pressure gasometer (Thyssen construction). A coking factory or a coking plant is where coke and manufactured gas are synthesized from coal using a dry distillation ...
A simplified equation for coking is shown in the case of ethylene: 3 C 2 H 4 → 2 C ("coke") + 2 C 2 H 6. A more realistic but complex view involves the alkylation of an aromatic ring of a coke nucleus. Acidic catalysts are thus especially prone to coking because they are effective at generating carbocations (i.e., alkylating agents). [3]
A typical fluid catalytic cracking unit in a petroleum refinery. Fluid catalytic cracking (FCC) is the conversion process used in petroleum refineries to convert the high-boiling point, high-molecular weight hydrocarbon fractions of petroleum (crude oils) into gasoline, alkene gases, and other petroleum products.
Digboi Oil Refinery was set up at Digboi in 1901 by Assam Oil Company Ltd. ... A new delayed Coking Unit of 170,000 tonnes per year capacity was commissioned in 1999.