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Bend radius, which is measured to the inside curvature, is the minimum radius one can bend a pipe, tube, sheet, cable or hose without kinking it, damaging it, or shortening its life. The smaller the bend radius, the greater the material flexibility (as the radius of curvature decreases , the curvature increases ).
The profile is guided between bending-roll and supporting-roll(s), while being pushed through the tools. The position of the forming-roll defines the bending radius. The bending point is the tangent-point between tube and bending-roll. To change the bending plane, the pusher rotates the tube around its longitudinal axis.
This results in a constant bending moment between the two supports. Consequently, a shear-free zone is created, where the specimen is subjected only to bending. This has the advantage that no additional shear force acts on the specimen, unlike in the 3-point bending test. [6] The bending modulus for a flat specimen is calculated as follows:
In practical engineering applications for cylinders (pipes and tubes), hoop stress is often re-arranged for pressure, and is called Barlow's formula. Inch-pound-second system (IPS) units for P are pounds-force per square inch (psi). Units for t, and d are inches (in). SI units for P are pascals (Pa), while t and d=2r are in meters (m).
In the absence of a qualifier, the term bending is ambiguous because bending can occur locally in all objects. Therefore, to make the usage of the term more precise, engineers refer to a specific object such as; the bending of rods, [2] the bending of beams, [1] the bending of plates, [3] the bending of shells [2] and so on.
When sheet metal is bent, it stretches in length. The bend deduction is the amount the sheet metal will stretch when bent as measured from the outside edges of the bend. The bend radius refers to the inside radius. The formed bend radius is dependent upon the dies used, the material properties, and the material thickness.