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Neumann VMS70 disc cutting lathe (with SX74 cutter head) Prior to the success of Western Electric's "Westrex" system, master discs were produced acoustically and without electricity. In 1921, John J. Scully, a former Columbia Phonograph Company employee, designed and built a weight-driven lathe specifically designed for use by phonograph ...
Often cutting discs, also known as cut-off wheels, are made from a solid abrasive disc. These discs are often used for cutting metal; they are composed of an abrasive mix of grit and adhesive that is formed into a thin, rigid disc with fiber webbing running through it for strength. Some discs used for cutting ceramic tile or stone are made from ...
The grooves are engraved into the master disc on a mastering lathe.Early versions of these master discs were soft wax, and later a harder lacquer was used.. The mastering process was originally something of an art as the operator had to manually allow for the changes in sound which affected how wide the space for the groove needed to be on each rotation.
Cutting speed may be defined as the rate at the workpiece surface, irrespective of the machining operation used. A cutting speed for mild steel of 100 ft/min is the same whether it is the speed of the cutter passing over the workpiece, such as in a turning operation, or the speed of the cutter moving past a workpiece, such as in a milling operation.
Cutting tool materials must be harder than the material which is to be cut, and the tool must be able to withstand the heat and force generated in the metal-cutting process. Also, the tool must have a specific geometry, with clearance angles designed so that the cutting edge can contact the workpiece without the rest of the tool dragging on the ...
Grinding is a subset of cutting, as grinding is a true metal-cutting process. Each grain of abrasive functions as a microscopic single-point cutting edge (although of high negative rake angle), and shears a tiny chip that is analogous to what would conventionally be called a "cut" chip (turning, milling, drilling, tapping, etc.) [citation needed].
Angle grinder. An angle grinder, also known as a side grinder or disc grinder, is a handheld power tool used for grinding (abrasive cutting) and polishing.Although developed originally as tools for rigid abrasive discs, the availability of an interchangeable power source has encouraged their use with a wide variety of cutters and attachments.
Crater wear occurs approximately at a height equalling the cutting depth of the material. Crater wear depth (t 0) = cutting depth; Notch wear which happens on both the insert rake and flank face along the depth of cut line causing localised damage to it primarily due to pressure welding of the chips. The chips literally get welded to the insert.