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Generally, the mix of aggregate to cement is 2.5 to 1 by volume. [1] Granolithic screed or paving can be problematic. Because it is made with a high cement content and requires a great deal of water to mix, it may crack while drying. [3] It can also come loose from the material below (especially if the lower material is not properly prepared). [3]
The mix is prepared on site using a specialized truck. The truck contains a tank for water, a mixing tank, a holding tank, a pump, and a conveyor for the sand and calcined gypsum. A hopper for the sand and gypsum is mounted externally on the vehicle. [8] To prepare the mix, the sand and calcined gypsum are added to the hopper and mixed.
The mix design of the concrete should be 3500 psi or higher. The concrete should be poured full depth to take advantage of the concrete's full structural strength, and also help to prevent cracks. The concrete should always be professionally finished with power trowels and cured with water for seven days. Polishing should not begin until the ...
A ready-mix plant blends all of the solid ingredients, while a central mix does the same but adds water. A central-mix plant offers more precise control of the concrete quality. Central mix plants must be close to the work site where the concrete will be used, since hydration begins at the plant.
Wet-mix shotcrete involves pumping of a previously prepared concrete, typically ready-mixed concrete, to the nozzle. Compressed air is introduced at the nozzle to impel the mixture onto the receiving surface. The wet-process procedure generally produces less rebound, waste (when material falls to the floor), and dust compared to the dry-mix ...
Modern concrete mix designs can be complex. The choice of a concrete mix depends on the need of the project both in terms of strength and appearance and in relation to local legislation and building codes. The design begins by determining the requirements of the concrete.
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It is created by using small lightweight EPS balls (sometimes called Styrofoam) as an aggregate instead of the crushed stone that is used in regular concrete. [3] It is not as strong as stone-based concrete mixes, but has other advantages such as increased thermal and sound insulation properties, easy shaping and ability to be formed by hand ...