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Sections of a steam locomotive showing the many fire-tubes which carry the hot gases of the fire through the boiler to heat the water and so create steam. Boiler design is the process of designing boilers used for various purposes. The main function of a boiler is to heat water to generate steam.
A steam boiler evaporates liquid water to form steam, or gaseous water, and requires frequent replenishment of boiler feedwater for the continuous production of steam required by most boiler applications. Water is a capable solvent, and will dissolve small amounts of solids from piping and containers including the boiler. Continuing evaporation ...
Fire-tube boilers usually have a comparatively low rate of steam production, but high steam storage capacity. Fire-tube boilers mostly burn solid fuels, but are readily adaptable to those of the liquid or gas variety. Fire-tube boilers may also be referred to as "scotch-marine" or "marine" type boilers. [7] Diagram of a water-tube boiler.
A steam drum is a standard feature of a water-tube boiler. It is a reservoir of water/steam at the top end of the water tubes. The drum stores the steam generated in the water tubes and acts as a phase-separator for the steam/water mixture. The difference in densities between hot and cold water helps in the accumulation of the "hotter"-water ...
Boiler feedwater is the water which is supplied to a boiler. The feed water is put into the steam drum from a feed pump. In the steam drum the feed water is then turned into steam from the heat. After the steam is used, it is then dumped to the main condenser. From the condenser, it is then pumped to the deaerated feed tank.
Piping and instrumentation diagram of pump with storage tank. Symbols according to EN ISO 10628 and EN 62424. A more complex example of a P&ID. A piping and instrumentation diagram (P&ID) is defined as follows: A diagram which shows the interconnection of process equipment and the instrumentation used to control the process.
The setting of the boiler is a large brick-built enclosure, but the steam drums are suspended from a separate girder framework inside this, so as to allow for expansion with heat. The tubes, and the water drums in turn, are hung from the steam drums, again to allow free expansion without straining the tube ends.
The traditional form of steam donkey (as a mobile winch used in the logging industry) married a vertical boiler with a steam engine on a rigid base fitted with skids for mobility. Since the ground to be traversed would be rough and rarely level, the water-level -tolerant design of the vertical boiler was an obvious choice.