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A bale has an essential role from the farm to the factory. The cotton yield is calculated in terms of the number of bales. [2] Bale is a standard packaging method for cotton to avoid various hassles in handling, packing, and transportation. The bales also protect the lint from foreign contamination and make them readily identifiable. [3]
A Claas large round baler Baling hay. A baler or hay baler is a piece of farm machinery used to compress a cut and raked crop (such as hay, cotton, flax straw, salt marsh hay, or silage) into compact bales that are easy to handle, transport, and store.
Large bales come in two types: round and square. Large square bales, which can weigh up to 1,000 kilograms (2,200 lb), can be stacked and easily transported on trucks. Large round bales, which typically weigh 300 to 400 kilograms (660–880 lb), are more moisture-resistant and pack the hay more densely (especially at the center). Round bales ...
Cattle ranches use large round bales, typically 1.4 to 1.8 m (4 + 1 ⁄ 2 to 6 ft) in diameter and weighing from 500 to 1,000 kg (1,100 to 2,200 lb). These bales can be placed in stable stacks or in large feeders for herds of horses or unrolled on the ground for large herds of cattle. [ 5 ]
Cotton (from Arabic qutn) is a soft, fluffy staple fiber that grows in a boll, or protective case, around the seeds of the cotton plants of the genus Gossypium in the mallow family Malvaceae. The fiber is almost pure cellulose , and can contain minor percentages of waxes , fats , pectins , and water .
The presser closes the bale with four internal and five external metal bale fasteners, before weighing the bale, if the press does not have an inbuilt scale. Bales should weigh between 110 kg (243 lb) and 204 kg (450 lb), unless the wool is under 18.6 microns, in which case they may be a minimum gross weight of 90 kg (198 lb). Bales that weigh ...
Cotton is shipped to mills in large 500-pound bales. When the cotton comes out of a bale, it is all packed together and still contains vegetable matter. The bale is broken open using a machine with large spikes, called an opener. To fluff up the cotton and remove the vegetable matter, the cotton is sent through a picker or a similar machine.
The lint cleaners again use saws and grid bars, this time to separate immature seeds and any remaining foreign matter from the fibers. The bale press then compresses the cotton into bales for storage and shipping. Modern gins can process up to 15 tonnes (33,000 lb) of cotton per hour.