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A process known as the Cronak process is used to create zinc chromate for use in industry. This process is done by putting zinc or a zinc plated metal in a solution of sodium dichromate and sulfuric acid for a few seconds. [6] Zinc chromate can also be synthesized by using neutral potassium chromate (K 2 CrO 4) and zinc sulfate (ZnSO 4), which ...
The Cronak process is a conventional chromate conversion coating process developed in 1933 by The New Jersey Zinc Company. [1] It involves immersing a zinc or zinc-plated article for 5 to 15 seconds in a chromate solution, typically prepared from sodium dichromate and sulfuric acid . [ 2 ]
For aluminum, the chromate conversion bath can be simply a solution of chromic acid. The process is rapid (1–5 min), requires a single ambient temperature process tank and associated rinse, and is relatively trouble free. [2] As of 1995, Henkel's Alodine 1200s commercial formula for aluminum consisted of 50-60% chromic anhydride CrO
Decorative chrome plating on a motorcycle. Chrome plating (less commonly chromium plating) is a technique of electroplating a thin layer of chromium onto a metal object. A chrome plated part is called chrome, or is said to have been chromed.
Aluminium chromate conversion coatings are amorphous in structure with a gel-like composition hydrated with water. [18] Chromate conversion is a common way of passivating not only aluminium, but also zinc, cadmium, copper, silver, magnesium, and tin alloys. Anodizing is an electrolytic process that forms a thicker oxide layer.
Electrogalvanizing is a process in which a layer of zinc is bonded to steel to protect against corrosion, enhance adhesion, or give an aesthetic appeal. The process involves electroplating , running a current of electricity through a saline-/zinc-based electrolytic solution with a zinc anode and steel cathode .
The process takes advantage of the low solubility of phosphates at medium or high pH. The bath is a solution of phosphoric acid (H 3 PO 4), containing the desired iron, zinc or manganese cations and other additives. [10] The acid reacts with the iron metal producing hydrogen and iron cations: Fe + 2 H 3 O + → Fe 2+ + H 2 + 2 H 2 O
Mounted on a rack the parts get sprayed with the zinc flake material (spraying process) or, placed inside a container, they get dipped and spun (dip-spinning). The coating material forms a liquid, uniform layer on the parts' surface. In order to develop the excellent properties of zinc flake coatings, an annealing process is required.