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Phosphate conversion coating is a chemical treatment applied to steel parts that creates a thin adhering layer of iron, zinc, or manganese phosphates to improve corrosion resistance or lubrication or as a foundation for subsequent coatings or painting. [1] [2] [3] It is one of the most common types of conversion coating.
PPGI refers to factory pre-painted zinc coated steel, where the steel is painted before forming, as opposed to post painting which occurs after forming. The hot dip metallic coating process is also used to manufacture steel sheet and coil with coatings of aluminium, or alloy coatings of zinc/aluminium, zinc/iron and zinc/aluminium/magnesium ...
In comparison to a zinc (galvanized) coating galvannealed has better spot weldability, and is paintable, [4] Due to iron present in the surface alloy phase galvanneal develops a reddish patina in moist environments - it is generally used painted. [5] Zinc phosphate coating is a common pre-painting surface treatment. [4]
Rusted corrugated steel roof. Galvanized steel can last for many decades if other supplementary measures are maintained, such as paint coatings and additional sacrificial anodes. Corrosion in non-salty environments is caused mainly by levels of sulfur dioxide in the air. [10]
Galvanized fumes are released when the galvanized metal reaches a certain temperature. This temperature varies by the galvanization process used. In long-term, continuous exposure, the recommended maximum temperature for hot-dip galvanized steel is 200 °C (392 °F), according to the American Galvanizers Association.
Weathering steel, often referred to by the genericised trademark COR-TEN steel and sometimes written without the hyphen as corten steel, is a group of steel alloys which were developed to eliminate the need for painting by forming a stable external layer of rust. U.S. Steel (USS) holds the registered trademark on the name COR-TEN. [7]