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The British Standard Wire Gauge, often referred to as the Standard Wire Gauge or simply SWG, is a unit used to denote wire gauge (size) as defined by BS 3737:1964, a standard that has since been withdrawn. It is also known as the Imperial Wire Gauge or British Standard Gauge. Although its use has significantly declined, SWG sizes are still used ...
No. 7/0, the largest size, is 0.50 inches (500 mils or 12.7 mm) in diameter (250 000 circular mils in cross-sectional area), and the smallest, No. 50, is 0.001 inches (1 mil or 25.4 μm) in diameter (1 circular mil [cross-sectional area] or 0.7854 millionths of a square inch).
The Birmingham gauge ranges from 5/0 or 00000, the lowest gauge number corresponding to the largest size of 0.500 inches (12.7 mm), to 36, the highest gauge number corresponding to the smallest size of 0.004 inches (0.10 mm). The increments between gauge sizes are not linear and vary. [2]
Wire sized 1 AWG is referred to as "one gauge" or "No. 1" wire; similarly, thinner sizes are pronounced "x gauge" or "No. x" wire, where x is the positive-integer AWG number. Consecutive AWG wire sizes thicker than No. 1 wire are designated by the number of zeros: No. 0, often written 1/0 and referred to as "one-aught" or "single-aught" wire
When thickness greater than or equal to 3/16" (4.76mm): Welded connections in which thickness of the thinnest connected arc is greater than 3/16" (4.76mm) shall be in accordance with ANSI/AISC-360 . The weld positions are covered as per AISI S100-2007 (Table E2a) [ 12 ]
The voltage needed for welding depends on the resistance of the material to be welded, the sheet thickness and desired size of the nugget. When welding a common combination like 1.0 + 1.0 mm sheet steel, the voltage between the electrodes is only about 1.5 V at the start of the weld but can fall as low as 1 V at the end of the weld.