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Free machining steel costs 15 to 20% more than standard steel, but this higher cost is offset by increased machining speeds, larger cuts, and longer tool life. [ 1 ] The disadvantages of free machining steel are: ductility is decreased; impact resistance is reduced; copper -based brazed joints suffer from embrittlement with bismuth free ...
There are four types of materials available: O-1 tool steel, A-2 tool steel, A-6 tool steel, and 1018 steel (low-carbon or low-carb steel). Lengths are either 18 or 36 in (457 or 914 mm) long, various widths up to 16 in (406 mm) are available, and thicknesses range from 1 ⁄ 64 to 2.875 in (0.40 to 73.03 mm).
Machinability is the ease with which a metal can be cut permitting the removal of the material with a satisfactory finish at low cost. [1] Materials with good machinability (free machining materials) require little power to cut, can be cut quickly, easily obtain a good finish, and do not cause significant wear on the tooling.
Plate steel is loaded on the table and the parts are cut out as programmed. The support table consists of a grid of bars that can be replaced when worn. Higher-end burn tables may include CNC punch capability using a carousel of punches and taps. In fabrication of structural steel by plasma and laser cutting, robots move the cutting head in ...
The double-housing variety has vertical supports on both sides of its long bed; the open-side variety has a vertical support on only one side, allowing the workpiece to extend beyond the bed. Metal planers can vary in size from a table size of 30"×72" to 20'×62', and in weight from around 20,000 lbs to over 1,000,000 lbs.
The cross-sectional area of a bar, as given by πr², works out to (bar size/9.027)², which is approximated as (bar size/9)² square inches. For example, the area of #8 bar is (8/9)² = 0.79 square inches. Bar sizes larger than #8 follow the 1 ⁄ 8-inch rule
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Cutting-stock problems can be classified in several ways. [1] One way is the dimensionality of the cutting: the above example illustrates a one-dimensional (1D) problem; other industrial applications of 1D occur when cutting pipes, cables, and steel bars. Two-dimensional (2D) problems are encountered in furniture, clothing and glass production.