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Cutting speed may be defined as the rate at the workpiece surface, irrespective of the machining operation used. A cutting speed for mild steel of 100 ft/min is the same whether it is the speed of the cutter passing over the workpiece, such as in a turning operation, or the speed of the cutter moving past a workpiece, such as in a milling operation.
SFM is a combination of diameter and the velocity of the material measured in feet-per-minute as the spindle of a milling machine or lathe. 1 SFM equals 0.00508 surface meter per second (meter per second, or m/s, is the SI unit of speed). The faster the spindle turns, and/or the larger the diameter, the higher the SFM.
Machinability is the ease with which a metal can be cut permitting the removal of the material with a satisfactory finish at low cost. [1] Materials with good machinability (free machining materials) require little power to cut, can be cut quickly, easily obtain a good finish, and do not cause significant wear on the tooling.
Thin-wall milling of aluminum using a water-based cutting fluid on the milling cutter.. Cutting fluid is a type of coolant and lubricant designed specifically for metalworking processes, such as machining and stamping.
Chvorinov's rule is a physical relationship that relates the solidification time for a simple casting to the volume and surface area of the casting. It was first expressed by Czech engineer Nicolas Chvorinov in 1940. [1] [2]
Aluminium (or aluminum in North American English) is a chemical element; it has symbol Al and atomic number 13. It has a density lower than that of other common metals, about one-third that of steel. Aluminium has a great affinity towards oxygen, forming a protective layer of oxide on the surface when exposed to air.
6061 aluminium alloy (Unified Numbering System (UNS) designation A96061) is a precipitation-hardened aluminium alloy, containing magnesium and silicon as its major alloying elements. Originally called "Alloy 61S", it was developed in 1935. [ 2 ]
Note that the term aircraft aluminium or aerospace aluminium usually refers to 7075. [65] [66] 4047 aluminium is a unique alloy used in both the aerospace and automotive applications as a cladding alloy or filler material. As filler, aluminium alloy 4047 strips can be combined to intricate applications to bond two metals. [67]