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A fluidized bed reactor (FBR) is a type of reactor device that can be used to carry out a variety of multiphase chemical reactions. In this type of reactor, a fluid (gas or liquid) is passed through a solid granular material (usually a catalyst) at high enough speeds to suspend the solid and cause it to behave as though it were a fluid.
Ebullated bed reactors are a type of fluidized bed reactor that utilizes ebullition, or bubbling, to achieve appropriate distribution of reactants and catalysts.The ebullated-bed technology utilizes a three-phase reactor (liquid, vapor, and catalyst), and is most applicable for exothermic reactions and for feedstocks which are difficult to process in fixed-bed or plug flow reactors due to high ...
Packed bed reactors are reactor vessels containing a fixed bed of catalytic material, they are widely used in the chemical process industry and find primary use in heterogeneous, gas-phase, catalytic reactions. The advantages of using a packed bed reactor include the high conversion of reactants per unit mass of catalyst, relatively low ...
The circulating catalyst process can be replaced by fluid-bed technology. Early experiments with cobalt catalyst particles suspended in oil have been performed by Fischer. The bubble column reactor with a powdered iron slurry catalyst and a CO-rich syngas was particularly developed to pilot plant scale by Kölbel at the Rheinpreuben Company in ...
A typical fluid catalytic cracking unit in a petroleum refinery. Fluid catalytic cracking (FCC) is the conversion process used in petroleum refineries to convert the high-boiling point, high-molecular weight hydrocarbon fractions of petroleum (crude oils) into gasoline, alkene gases, and other petroleum products.
A disadvantage of this reactor type is the incomplete conversion of the cold gas mixture in the last catalyst bed. [62] Alternatively, the reaction mixture between the catalyst layers is cooled using heat exchangers, whereby the hydrogen-nitrogen mixture is preheated to the reaction temperature. Reactors of this type have three catalyst beds.