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Foam manufacturers commonly use an abrasive wire saw, either manual or automatic, to cut foam to certain sizes or certain profiles (shapes). Foam saws are used in many industries, include housing (insulation, pipe insulation), furniture (couches, couch cushions, chair cushions), and entertainment (foam fingers, foam accessories).
Continuous foam separation is a chemical process closely related to foam fractionation in which foam is used to separate components of a solution when they differ in surface activity. In any solution, surface active components tend to adsorb to gas-liquid interfaces while surface inactive components stay within the bulk solution.
Direct injection expanded foam molding (also known as injection molded foam) is a manufacturing process that creates soft foam products direct from a compound into a final product. [1] This process eliminates the steps normally required for die-cutting and compression molding , because it manufactures the foam and the product, simultaneously.
Robert A. Volz is credited with discovering the first process for making reticulated polyurethane foam in 1956 while working for the Scott Paper Company. [6] Production of reticulated polyurethane foam is a two-step process that begins with the creation of conventional (closed-cell) polyurethane foam, after which cell faces (or "windows") are removed.
Foam fractionation is a chemical process in which hydrophobic molecules are preferentially separated from a liquid solution using rising columns of foam. It is commonly used, albeit on a small scale, for the removal of organic waste from aquariums ; these units are known as " protein skimmers ".
Melamine foam is a foam-like material consisting of a melamine-formaldehyde condensate. It is the active component of a number of abrasive cleaner sponges, notably the Magic Eraser . It is also used as thermal insulation and as a soundproofing material.