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An assortment of polyurethane foam products for cushioning and insulation. Polyurethane foam is a solid polymeric foam based on polyurethane chemistry. As a specialist synthetic material with highly diverse applications, polyurethane foams are primarily used for thermal insulation and as a cushioning material in mattresses, upholstered furniture or as seating in vehicles.
Foam rubber was first made in 1929, by E. A. Murphy [2] and Eric Owen, two research chemists at Dunlop Rubber, who used whipped latex. In 1937, isocyanate-based materials were first used to make foam rubber. After World War II, styrene-butadiene rubber replaced many natural types of foam. Foam rubber has been used commercially for a wide range ...
To create foam latex, a liquid latex base is mixed with various additives and whipped into a foam, then poured or injected into a mold and baked in an oven to cure.The main components of foam latex are the latex base, a foaming agent (to help it whip into a froth), a gelling agent (to convert the liquid foam into a gel), and a curing agent (to turn the gelled foam latex into a solid when baked).
Upholstery layers cover the mattress and provide cushioning and comfort. Some manufacturers call the mattress core the "support layer" and the upholstery layer the "comfort layer". The upholstery layer consists of three parts: the insulator, the middle upholstery, and the quilt. The insulator separates the mattress core from the middle upholstery.
Naugahyde is an American brand of artificial leather.Naugahyde is a composite knit fabric backing and expanded polyvinyl chloride (PVC) coating. It was developed by Byron A. Hunter, a senior chemist at the United States Rubber Company, and is now manufactured and sold by the corporate spin-off Uniroyal Engineered Products LLC.
In its native state, neoprene is a very pliable rubber-like material with insulating properties similar to rubber or other solid plastics. Neoprene foam is used in many applications and is produced in either closed-cell or open-cell form. The closed-cell form is waterproof, less compressible and more expensive. The open-cell form can be breathable.
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