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The wire is fed through a guiding tube. Before starting the actual winding process, the wire is mounted to a post or a clamping device of the coil body or winding device. By the linear laying movement of the wire guiding tube, the component to be wound is turned in a way that the wire is distributed throughout the winding space of the coil body.
An induction coil is placed around a small section of the pipe at the bend point. It is then induction heated to between 800 and 2,200 degrees Fahrenheit (430 and 1,200 C). While the pipe is hot, pressure is placed on the pipe to bend it. The pipe can then be quenched with either air or water spray or be cooled against ambient air.
Zero-length spring is a term for a specially designed coil spring that would exert zero force if it had zero length. That is, in a line graph of the spring's force versus its length, the line passes through the origin. A real coil spring will not contract to zero length because at some point the coils touch each other.
Metal coil springs are made by winding a wire around a shaped former – a cylinder is used to form cylindrical coil springs. Illustration of various arc springs and arc spring systems (systems consisting of inner and outer arc springs). Coil springs for vehicles are typically made of hardened steel. A machine called an auto-coiler takes spring ...
Roll forming, roll bending or plate rolling is a continuous bending operation in which a long strip of metal (typically coiled steel) is passed through consecutive sets of rolls, or stands, each performing only an incremental part of the bend, until the desired cross-section profile is obtained.
Stripwound hoses are created by helically winding cold-rolled, profiled metal strip onto a mandrel where the helical coils are interconnected but remain movable due to the type of profiling. This principle of a movable connection between the profiled coils leads to the high flexibility and movability of metal stripwound hoses.