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The concept of theoretical plates in designing distillation processes has been discussed in many reference texts. [2] [3] Any physical device that provides good contact between the vapor and liquid phases present in industrial-scale distillation columns or laboratory-scale glassware distillation columns constitutes a "plate" or "tray". Since an ...
The Fenske equation in continuous fractional distillation is an equation used for calculating the minimum number of theoretical plates required for the separation of a binary feed stream by a fractionation column that is being operated at total reflux (i.e., which means that no overhead product distillate is being withdrawn from the column).
For the binary distillation depicted in Figure 1, the required number of theoretical plates is 6. Constructing a McCabe–Thiele diagram is not always straightforward. In continuous distillation with a varying reflux ratio, the mole fraction of the lighter component in the top part of the distillation column will decrease as the reflux ratio ...
If a distillation tower uses packing instead of trays, the number of necessary theoretical equilibrium stages is first determined and then the packing height equivalent to a theoretical equilibrium stage, known as the height equivalent to a theoretical plate (HETP), is also determined. The total packing height required is the number of ...
The more reflux is provided for a given number of theoretical plates, the better the tower's separation of lower boiling materials from higher boiling materials. Alternatively, the more reflux provided for a given desired separation, the fewer theoretical plates are required. Crude oil is separated into fractions by fractional distillation.
More theoretical plates lead to better separations. A spinning band distillation system uses a spinning band of Teflon or metal to force the rising vapors into close contact with the descending condensate, increasing the number of theoretical plates. [43]
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The efficiency of a tray or plate is typically lower than that of a theoretical 100% efficient equilibrium stage. Hence, a fractionating column almost always needs more actual, physical plates than the required number of theoretical vapor–liquid equilibrium stages.