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Aluminium alloys are often used due to their high strength-to-weight ratio, corrosion resistance, low cost, high thermal and electrical conductivity.There are a variety of techniques to join aluminium including mechanical fasteners, welding, adhesive bonding, brazing, soldering and friction stir welding (FSW), etc. Various techniques are used based on the cost and strength required for the joint.
2024-O temper aluminium has no heat treating. It has an ultimate tensile strength of 140–210 MPa (21–30 ksi), and a maximum yield strength of no more than 97 MPa (14,000 psi). The material has elongation (stretch before ultimate failure) of 10–25%, this is the allowable range per applicable AMS specifications.
Friction welding (FWR) is a solid-state welding and bonding process that generates heat through mechanical friction between workpieces in relative motion to one another. The process is used with the addition of a lateral force called "upset" to plastically displace and fuse the materials. [1]
Overhead stick welding. Welding is a fabrication process that joins materials, usually metals or thermoplastics, primarily by using high temperature to melt the parts together and allow them to cool, causing fusion.
Certification of companies for fusion welding of aluminum W48-14: Filler metals and allied materials for metal arc welding W55.3-08 (R2013) Certification of companies for resistance welding of steel and aluminum W59-13: Welded steel construction (metal arc welding) W59.2-M1991 (R2013) Welded Aluminum Construction CAN/CSA-Z662-15
Butt welding is performed with the Arc, TIG, or MIG welder held at a slight angle the weld if the weld is laying flat in order to achieve the least amount of porosity in the weld and also to increase the weld's strength. [1] Fillet welding make up about 80 percent of the connection despite being weaker than butt welds. [1]
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The root of the weld is the part of deepest penetration which is the opposite angle of the hypotenuse. The toes of the weld are essentially the edges or the points of the hypotenuse. The face of the weld is the outer visual or hypotenuse that you see when looking at a fillet weld. The legs are the other two sides of the triangular fillet weld.