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Cutting speed may be defined as the rate at the workpiece surface, irrespective of the machining operation used. A cutting speed for mild steel of 100 ft/min is the same whether it is the speed of the cutter passing over the workpiece, such as in a turning operation, or the speed of the cutter moving past a workpiece, such as in a milling operation.
Electrical discharge machining (or EDM) is one of the most accurate manufacturing processes available for creating complex or simple shapes and geometries within parts and assemblies. A machining method typically used for hard metals, EDM makes it possible to work with metals for which traditional machining techniques are ineffective. [1]
CNC Wire-cut EDM machine 1 Wire. 2 Electrical discharge erosion (Electric arc). 3 Electrical potential. 4 Workpiece. In wire electrical discharge machining (WEDM), also known as wire-cut EDM and wire cutting, [30] a thin single-strand metal wire, usually brass, is fed through the workpiece, submerged in a tank of dielectric fluid, typically ...
This is the distance the material is fed into the cutter as each tooth rotates. This value is the size of the deepest cut the tooth will make.Typical values could be 0.1 mm/tooth or 1 mm/tooth Feed rate (F) This is the speed at which the material is fed into the cutter. Typical values are from 20 mm/min to 5000 mm/min. Depth of cut
Speed, feed, and depth of cut are called the cutting conditions. [8] They form the three dimensions of the machining process, and for certain operations, their product can be used to obtain the material removal rate for the process: = where – the material removal rate in mm 3 /s, (in 3 /s), – the cutting speed in mm/s, (in/min), – the ...
Typical currents range from 0.1 amp per square mm to 5 amps per square mm. Thus, for a small plunge cut of a 1 by 1 mm tool with a slow cut, only 0.1 amps would be needed. However, for a higher feed rate over a larger area, more current would be used, just like any machining process—removing more material faster takes more power.
Material removal rate (MRR) is the amount of material removed per time unit (usually per minute) when performing machining operations such as using a lathe or milling machine. The more material removed per minute, the higher the material removal rate. [1] [2] The MRR is a single number that enables you to do this. It is a direct indicator of ...
SFM is a combination of diameter and the velocity of the material measured in feet-per-minute as the spindle of a milling machine or lathe. 1 SFM equals 0.00508 surface meter per second (meter per second, or m/s, is the SI unit of speed). The faster the spindle turns, and/or the larger the diameter, the higher the SFM.
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