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In solvent casting and particulate leaching (SCPL), a polymer is dissolved in an organic solvent. Particles, mainly salts, with specific dimensions are then added to the solution. The mixture is shaped into its final geometry. For example, it can be cast onto a glass plate to produce a membrane or in a three-dimensional mold to produce a scaffold.
In the case of oxide copper ore, a heap leaching pad will dissolve a dilute copper sulfate solution in a weak sulfuric acid solution. This pregnant leach solution (PLS) is pumped to an extraction mixer settler where it is mixed with the organic phase (a kerosene hosted extractant). The copper transfers to the organic phase, and the aqueous ...
Another notable advantage of polymer solution casting technology is that the total manufacturing cost for both prototyping and production volumes are frequently less than the conventional technologies. This cost benefit results from the use of inexpensive molds coupled with the scalability and adaptability of the manufacturing line.
Biological substances can experience leaching themselves, [2] as well as be used for leaching as part of the solvent substance to recover heavy metals. [6] Many plants experience leaching of phenolics, carbohydrates, and amino acids, and can experience as much as 30% mass loss from leaching, [5] just from sources of water such as rain, dew, mist, and fog. [2]
Solvent casting and particulate leaching (SCPL) allows for the preparation of structures with regular porosity, but with limited thickness. First, the polymer is dissolved into a suitable organic solvent (e.g. polylactic acid could be dissolved into dichloromethane ), then the solution is cast into a mold filled with porogen particles.
Solvent extraction and electrowinning (SX/EW) is a two-stage hydrometallurgical process that first extracts and upgrades copper ions from low-grade leach solutions into a solvent containing a chemical that selectively reacts with and binds the copper in the solvent.
Leaching is a process widely used in extractive metallurgy where ore is treated with chemicals to convert the valuable metals within the ore, into soluble salts while the impurity remains insoluble. These can then be washed out and processed to give the pure metal; the materials left over are commonly known as tailings .
In solvent extraction this mixture is often referred to as the "organic" because the main constituent (diluent) is some type of oil. The PLS (pregnant leach solution) is mixed to emulsification with the stripped organic and allowed to separate. [citation needed] The metal will be exchanged from the PLS to the organic they are modified.