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A control valve is a valve used to control fluid flow by varying the size of the flow passage as directed by a signal from a controller. [1] This enables the direct control of flow rate and the consequential control of process quantities such as pressure , temperature , and liquid level.
Modulating control valves each with 4-20mA I to P converter linked to pneumatic a valve positioner controlling a diaphragm actuator. An air-operated valve, also known as a pneumatic valve, is a type of power-operated pipe valve that uses air pressure to perform a function similar to a solenoid.
Pressure independent control valves can be used with any control system. The actuator options give a choice of thermal, 3-point control, or modulating control. This will work with building management systems and individual room controls, in the same way as traditional control valves. The actuators can also be used to set the valve by limiting flow.
However, some large valves are impossible to operate manually and some valves may be located in remote, toxic, or hostile environments that prevent manual operations in some conditions. As a safety feature, certain types of situations may require quicker operation than manual actuators can provide to close the valve.
Air pressure was used for generating the controller output, and also for powering process modulating devices such as diaphragm-operated control valves. They were simple low maintenance devices that operated well in harsh industrial environments and did not present explosion risks in hazardous locations .
A valve positioner ensures correct valve operation. The simplest control systems are based around small discrete controllers with a single control loop each. These are usually panel mounted which allows direct viewing of the front panel and provides means of manual intervention by the operator, either to manually control the process or to ...
For continuously modulated control, a feedback controller is used to automatically control a process or operation. The control system compares the value or status of the process variable (PV) being controlled with the desired value or setpoint (SP), and applies the difference as a control signal to bring the process variable output of the plant ...
The pressure at which the control pilot relieves is the functional set pressure of the PORV. When the pilot valve reaches set pressure it opens and releases the pressure from the dome. The piston is then free to open and the main valve exhausts the system fluid. The control pilot opens either to the main valve exhaust pipe or to atmosphere ...