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The HIsarna ironmaking process is a direct reduced iron process for iron making in which iron ore is processed almost directly into liquid iron ().The process combines two process units, the Cyclone Converter Furnace (CCF) for ore melting and pre-reduction and a Smelting Reduction Vessel (SRV) where the final reduction stage to liquid iron takes place.
Cast iron development lagged in Europe because wrought iron was the desired product and the intermediate step of producing cast iron involved an expensive blast furnace and further refining of pig iron to cast iron, which then required a labor and capital intensive conversion to wrought iron.
Elemental iron is virtually absent on the Earth's surface except as iron-nickel alloys from meteorites and very rare forms of deep mantle xenoliths.Although iron is the fourth most abundant element in Earth's crust, composing about 5% by weight, [4] the vast majority is bound in silicate or, more rarely, carbonate minerals, and smelting pure iron from these minerals would require a prohibitive ...
The Erla hammer mill in the mid-19th century Factory of the Erla Ironworks, c. 1840 Erla Iron Smeltery c. 1910. The emergence of the hammer mill is closely connected to the discovery of haematite on the Rothenberg mountain, which led to the establishment of the most important iron ore mine in the Kingdom of Saxony in the mid-19th century.
Crushing: The iron ore is first finely crushed to separate the valuable iron ore from non-valuable gangue materials. Enrichment: Depending on the ore's characteristics, enrichment is achieved through grinding (which can be conducted in multiple phases and may use either dry or wet methods) and by employing magnetic separation and flotation ...
Another iron ore used was ironsand (such as red soil). Its high phosphorus content can be identified in slag. Such slag is sometimes found together with asbestos-ceramic-associated axe types belonging to the Ananyino culture. In the early Iron Age, people were usually buried in huge urnfields with hundreds or thousands of urns.
Steel is an alloy composed of between 0.2 and 2.0 percent carbon, with the balance being iron. From prehistory through the creation of the blast furnace, iron was produced from iron ore as wrought iron, 99.82–100 percent Fe, and the process of making steel involved adding carbon to iron, usually in a serendipitous manner, in the forge, or via the cementation process.
Iron metallurgy in Africa concerns the origin and development of ferrous metallurgy on the African continent.Whereas the development of iron metallurgy in North Africa and the Horn closely mirrors that of the Ancient Near East and Mediterranean region, the three-age system is ill-suited to Sub-Saharan Africa, where copper metallurgy generally does not precede iron working. [1]