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The salt spray test (or salt fog test) is a standardized and popular corrosion test method, used to check corrosion resistance of materials and surface coatings.Usually, the materials to be tested are metallic (although stone, ceramics, and polymers may also be tested) and finished with a surface coating which is intended to provide a degree of corrosion protection to the underlying metal.
MIL-STD-810, U.S. Department of Defense Test Method Standard, Environmental Engineering Considerations and Laboratory Tests, is a United States Military Standard that emphasizes tailoring an equipment's environmental design and test limits to the conditions that it will experience throughout its service life, and establishing chamber test ...
• A salt spray ‘pollution’ phase. This may be similar to the traditional salt spray test although in some cases direct impingement by the salt solution on the test specimens, or even complete immersion in salt water, is required. However, this ‘pollution’ phase is generally shorter in duration than a traditional salt spray test.
In salt spray tests zinc flake coatings demonstrate better protection against corrosion than a typical galvanic zinc coating, which in the tests (generally run in accordance with ISO 9227) often achieve only 96 to 200 hours.
Environmental testing is the measurement of the performance of equipment under specified environmental conditions. [1] This can include the following: [2] [3] High and low extreme temperatures; Temperature cycling; Sand and dust exposure; Salt spray; High and low humidity; Wet environments; Deep water submersion; Corrosive material exposure ...
The test was developed to measure soluble salt concentration on steel surfaces prior to blasting cleaning and coating. Not only ISO, but also the US Navy, IMO, NAVSEA, and ASTM adopted this method as their standard. The method remains the primary and most flexible test method for soluble salts on metal surfaces.
The test is performed in two sections, o Test section 1: 8 hours warm-up to 40±3 °C (relative humidity 100%) o Test section 2: 16 hours cooling to 18 to 28 °C (relative humidity max. 75 %) The test is usually carried out in cycles of 24 hours each. Caution: The atmosphere containing sulfur dioxide must not be released into the room air.
In the paint and coating industries, paint adhesion testing is often used to determine if the paint or coating will adhere properly to the substrates to which they are applied. Several tests measure the resistance of paints and coatings from substrates: cross-cut test, scrape adhesion, pull-off test , and others.