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Generally, the mix of aggregate to cement is 2.5 to 1 by volume. [1] Granolithic screed or paving can be problematic. Because it is made with a high cement content and requires a great deal of water to mix, it may crack while drying. [3] It can also come loose from the material below (especially if the lower material is not properly prepared). [3]
The volumetric mixer varies in capacity size up to 12 m 3 and has a production rate of around 60m 3 an hour depending on the mix design. Many volumetric concrete mixer manufacturers have innovated the mixer in capacity and design, as well as added features including color, multiple admixes, fiber systems, and the ability to do gunite or shotcrete.
A ready-mix plant blends all of the solid ingredients, while a central mix does the same but adds water. A central-mix plant offers more precise control of the concrete quality. Central mix plants must be close to the work site where the concrete will be used, since hydration begins at the plant.
The mix is prepared on site using a specialized truck. The truck contains a tank for water, a mixing tank, a holding tank, a pump, and a conveyor for the sand and calcined gypsum. A hopper for the sand and gypsum is mounted externally on the vehicle. [8] To prepare the mix, the sand and calcined gypsum are added to the hopper and mixed.
After a concrete floor has been laid, floor hardeners (can be pigmented) are impregnated on the surface and a mold that may be textured to replicate a stone / brick or even wood is stamped on to give an attractive textured surface finish. After sufficient hardening, the surface is cleaned and generally sealed to provide protection.
Ready-mix concrete refers to concrete that is specifically manufactured for customers' construction projects, and supplied to the customer on site as a single product. It is a mixture of Portland or other cements, water and aggregates: sand, gravel, or crushed stone. [5]
Tabby is a type of concrete made by burning oyster shells to create lime, then mixing it with water, sand, ash and broken oyster shells. [1] Tabby was used by early Spanish settlers in present-day Florida, then by British colonists primarily in coastal South Carolina and Georgia . [ 1 ]
Modern stamped concrete resembling natural wood and stone. Stamped concrete is concrete that has been imprinted, or that is patterned, textured, or embossed to resemble brick, slate, flagstone, stone, tile, wood, or various other patterns and textures. The practice of stamping concrete for various purposes began with the ancient Romans.