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The thick bed mortar method has been around for hundreds, if not thousands of years. Historically, a sand/cement mixture was mixed with water to a fairly dry consistency and was spread on either a portland cement water paste (neat cement), or over cement powder spread on the surface which is then sprayed with water to create a slurry coat and spread over the surface. [1]
Generally, the mix of aggregate to cement is 2.5 to 1 by volume. [1] Granolithic screed or paving can be problematic. Because it is made with a high cement content and requires a great deal of water to mix, it may crack while drying. [3] It can also come loose from the material below (especially if the lower material is not properly prepared). [3]
The mix is prepared on site using a specialized truck. The truck contains a tank for water, a mixing tank, a holding tank, a pump, and a conveyor for the sand and calcined gypsum. A hopper for the sand and gypsum is mounted externally on the vehicle. [8] To prepare the mix, the sand and calcined gypsum are added to the hopper and mixed.
A ready-mix plant blends all of the solid ingredients, while a central mix does the same but adds water. A central-mix plant offers more precise control of the concrete quality. Central mix plants must be close to the work site where the concrete will be used, since hydration begins at the plant.
dry-mix – the dry mixture of cement and aggregates is filled into the machine and conveyed with compressed air through the hoses. The water needed for the hydration is added at the nozzle. wet-mix – the mixes are prepared with all necessary water for hydration. The mixes are pumped through the hoses.
Tabby is a type of concrete made by burning oyster shells to create lime, then mixing it with water, sand, ash and broken oyster shells. [1] Tabby was used by early Spanish settlers in present-day Florida, then by British colonists primarily in coastal South Carolina and Georgia . [ 1 ]
The amount of fibers added to a concrete mix is expressed as a percentage of the total volume of the composite (concrete and fibers), termed "volume fraction" (V f). V f typically ranges from 0.1 to 3%. The aspect ratio (l/d) is calculated by dividing fiber length (l) by its diameter (d).
The second consideration is the high thermal mass of concrete slabs, which applies similarly to walls and floors, or wherever concrete is used within the thermal envelope. Concrete has a relatively high thermal mass, meaning that it takes a long time to respond to changes in ambient temperature. [9]