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Generally, the mix of aggregate to cement is 2.5 to 1 by volume. [1] Granolithic screed or paving can be problematic. Because it is made with a high cement content and requires a great deal of water to mix, it may crack while drying. [3] It can also come loose from the material below (especially if the lower material is not properly prepared). [3]
The mix is prepared on site using a specialized truck. The truck contains a tank for water, a mixing tank, a holding tank, a pump, and a conveyor for the sand and calcined gypsum. A hopper for the sand and gypsum is mounted externally on the vehicle. [8] To prepare the mix, the sand and calcined gypsum are added to the hopper and mixed.
A ready-mix plant blends all of the solid ingredients, while a central mix does the same but adds water. A central-mix plant offers more precise control of the concrete quality. Central mix plants must be close to the work site where the concrete will be used, since hydration begins at the plant.
The volumetric mixer varies in capacity size up to 12 m 3 and has a production rate of around 60m 3 an hour depending on the mix design. Many volumetric concrete mixer manufacturers have innovated the mixer in capacity and design, as well as added features including color, multiple admixes, fiber systems, and the ability to do gunite or shotcrete.
Stamped concrete in various patterns, highlighted with acid stain. Decorative concrete is the use of concrete as not simply a utilitarian medium for construction but as an aesthetic enhancement to a structure, while still serving its function as an integral part of the building itself such as floors, walls, driveways, and patios.
Tabby is a type of concrete made by burning oyster shells to create lime, then mixing it with water, sand, ash and broken oyster shells. [1] Tabby was used by early Spanish settlers in present-day Florida, then by British colonists primarily in coastal South Carolina and Georgia . [ 1 ]
After a concrete floor has been laid, floor hardeners (can be pigmented) are impregnated on the surface and a mold that may be textured to replicate a stone / brick or even wood is stamped on to give an attractive textured surface finish. After sufficient hardening, the surface is cleaned and generally sealed to provide protection.
The amount of fibers added to a concrete mix is expressed as a percentage of the total volume of the composite (concrete and fibers), termed "volume fraction" (V f). V f typically ranges from 0.1 to 3%. The aspect ratio (l/d) is calculated by dividing fiber length (l) by its diameter (d).