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In chocolate making, the Broma process is a method of extracting cocoa butter from roasted cocoa beans, credited to the chocolatier Domingo Ghirardelli. [1] The Broma process involves hanging bags of chocolate liquor, made from roasted and ground cocoa beans, in a very warm room, above the melting point of cocoa butter (slightly above room temperature), and allowing the butter to drip off the ...
A bean-to-bar company produces chocolate by processing cocoa beans into a product in-house, rather than melting chocolate from another manufacturer. Some are large companies that own the entire process for economic reasons; others are small- or micro-batch producers and aim to control the whole process to improve quality, working conditions, or environmental impact.
Cocoa powder may have a fat content of about 12%, [101] but this varies significantly. [102] Cocoa butter is used in chocolate bar manufacture, other confectionery, soaps, and cosmetics. [citation needed] Treating with an alkali produces Dutch process cocoa, which is less acidic, darker, and more mellow in flavor than untreated cocoa. Regular ...
The nibs are ground to the point cocoa butter is released from the cells of the bean and melted, which turns cocoa into a paste and then into a free-flowing liquid. [2] The liquor is either separated into (non-fat) cocoa solids and cocoa butter, or cooled and molded into blocks, which can be used as unsweetened baking chocolate.
A process flow diagram (PFD) is a diagram commonly used in chemical and process engineering to indicate the general flow of plant processes and equipment. The PFD displays the relationship between major equipment of a plant facility and does not show minor details such as piping details and designations.
The crop is grown in Ivory Coast mostly by smallholder farmers planting on 1 to 3 hectares. [10] The pods containing the beans are harvested when a sufficient number are ripe, opened to separate the seeds and pulp from the outer rind, and the seeds and pulp are usually allowed to ferment somewhere on the farm, before the seeds are dried in a central location.
Conching is a process used in the manufacture of chocolate whereby a surface scraping mixer and agitator, known as a conche, evenly distributes cocoa butter within chocolate and may act as a "polisher" of the particles. [1] It also promotes flavor development through frictional heat, release of volatiles and acids, and oxidation.
Cocoa powder is the powdered form of the dry solids with a small remaining amount of cocoa butter. Untreated cocoa powder is bitter and acidic. Dutch process cocoa has been treated with an alkali to neutralize the acid. Cocoa powder contains flavanols, amounts of which are reduced if the cocoa is subjected to acid-reducing alkalization. [1]