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The Submerged-arc furnace for phosphorus production is a particular sub-type of electric arc furnace used to produce phosphorus and other products. Submerged arc furnaces are mainly used for the production of ferroalloys. The nomenclature submerged means that the furnace's electrodes are buried deep in the furnace burden. A reduction reaction ...
Ferrophosphorus is used in metallurgy as a source of phosphorus for alloying, for deoxidizing the melt and for removal of unwanted compounds into slag. Ferrophosphorus is a byproduct of phosphorus production in submerged-arc furnaces from apatites, by their reduction with carbon. It is formed from the iron oxide impurities.
A steelmaking arc furnace, by comparison, arcs in the open. The key is the electrical resistance, which is what generates the heat required: the resistance in a steelmaking furnace is the atmosphere, while in a submerged-arc furnace, the slag (or charge) supplies the resistance. The liquid metal formed in either furnace is too conductive to ...
This used bone ash for a phosphate source, as described above. The bone-ash process became obsolete when the submerged-arc furnace for phosphorus production was introduced to reduce phosphate rock. [58] [59] The electric furnace method allowed production to increase to the point where phosphorus could be used in weapons of war.
Ferromanganese is an alloy of iron and manganese, with other elements such as silicon, carbon, sulfur, nitrogen and phosphorus. [1] The primary use of ferromanganese is as a type of processed manganese source to add to different types of steel, such as stainless steel. Global production of low-carbon ferromanganese (i.e. alloys with less than 2 ...
A prominent example is that of iron ore smelting.Many reactions are involved, but the simplified equation is usually shown as: 2 Fe 2 O 3 + 3 C → 4 Fe + 3 CO 2. On a more modest scale, about 1 million tons of elemental phosphorus is produced annually by carbothermic reactions. [2]
An industrial furnace, also known as a direct heater or a direct fired heater, is a device used to provide heat for an industrial process, typically higher than 400 degrees Celsius. [1] They are used to provide heat for a process or can serve as reactor which provides heats of reaction.
A submerged arc welder used for training Close-up view of the control panel A schematic of submerged arc welding Pieces of slag from submerged arc welding exhibiting glassy surface due to silica (SiO 2). Submerged arc welding (SAW) is a common arc welding process. The first SAW patent was taken out in 1935.