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For both of these rules of thumb (85%/90% and major minus pitch), the tap drill size yielded is not necessarily the only possible one, but it is a good one for general use. Example (metric coarse): For M7.0×1.0, major minus pitch yields 6.0, but 6.1 also works well.
It indicates the diameter of smooth-walled hole that a male thread (e.g. on a bolt) will pass through easily to connect to an internally threaded component (e.g. a nut) on the other side. For example, an M6 screw has a nominal outer diameter of 6 millimetres and will therefore be a well-located, co-axial fit in a hole drilled to 6 mm diameter.
The tapped hole (or nut) into which the screw fits, has an internal diameter which is the size of the screw minus the pitch of the thread. Thus, an M6 screw, which has a pitch of 1 mm, is made by threading a 6 mm shank, and the nut or threaded hole is made by tapping threads into a hole of 5 mm diameter (6 mm − 1 mm).
ISO 965 (ISO general purpose metric screw thread—tolerances) is an International Organization for Standardization (ISO) standard for metric screw thread tolerances. [1] It specifies the basic profile for ISO general purpose metric screw threads (M) conforming to ISO 261.
In Japan, the male sizes are often designated as DTC-20, DTC-27, DTC-40 (discontinued) and DTC-45 corresponding to a respective screw head size of 3.2 mm, 4.6 mm, 6.4 mm and 7.7 mm; with the size of the screw measured across the widest portion of the mating part of the head. The most common sizes in use for consumer electronics are DTC-20 and ...
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where is the tap drill size, is the major diameter of the tap (e.g., 10 mm for a M10×1.5 tap), and pitch is the pitch of the thread (1.5 mm in the case of a standard M10 tap) and so the correct drill size is 8.5 mm. This works for both fine and coarse pitches, and also produces an approximate 75% thread.
Sets of taps – Sets of 3 taps for metric coarse ISO-threads M1 to M68: Active: DIN 371: Machine taps with reinforced shank for coarse pitch metric ISO-threads M1 to M10 and fine pitch metric ISO-threads M1 × 0,2 to M10 × 1,25: Active: DIN 374: Machine screwing taps for fine pitch metric ISO-threads M3 × 0,2 to M52 × 4: Active