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Portable cold saw with the chip catcher detached. A cold saw is a circular saw designed to cut metal which uses a toothed blade to transfer the heat generated by cutting to the chips created by the saw blade, allowing both the blade and material being cut to remain cool. [1]
Large versions can cut sheet metal up to 12 gauge. [5] An alternative to the hand tools are hydraulically powered tools attached to heavy machinery. They are usually used to cut materials that are too bulky to be transported to a cutting facility, too big or dangerous for the hand tools and are stored at remote locations (e.g. mines, forests). [6]
The blade edges are also bevelled to more easily cut curves and circles or shapes. They are a lighter duty snip that can only cut up to 25 gauge mild steel. Other common blade patterns include the circle pattern or curved pattern and the hawk's-bill pattern. Circle pattern snips have a curved blade and are used to cut circles.
This type of metal-cutting bandsaw is often equipped with a built-in blade welder. This not only allows the operator to repair broken blades or fabricate new blades quickly, but also allows for the blade to be purposely cut, routed through the center of a part, and re-welded in order to make interior cuts.
The cut of the file refers to how fine its teeth are. They are defined as (from roughest to smoothest): rough, middle, bastard, second cut, smooth, and dead smooth. A single-cut file has one set of parallel teeth while a cross-cut or double-cut file has a second set of cuts forming diamond shaped cutting surfaces. [1]
DWC is also practical and less expensive than some other cutting techniques, for example, thin diamond wire cost around 10-20 cents per foot ($0.7/m) in 2005 for 140 to 500 micrometer diameter wire, to manufacture and sells around $1.25 a foot ($4.10/m) or more, compared to solid diamond impregnated blade cutters costing thousands of dollars.