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Philip Simmons (June 9, 1912 – June 22, 2009) was an American artisan and blacksmith specializing in the craft of ironwork. Simmons spent 78 years as a blacksmith, focusing on decorative iron work. [1] When he began his career, blacksmiths in Charleston made practical, everyday household objects, such as horseshoes. [1]
Working from engineering drawings developed by the toolmaker, engineers or technologists, tool makers lay out the design on the raw material (usually metal), then cut it to size and shape using manually controlled machine tools (such as lathes, milling machines, grinding machines, and jig grinders), power tools (such as die grinders and rotary tools), and hand tools (such as files and honing ...
The tools that are used, dies and punches, come in many different shapes and sizes, as well as materials. Examples of these shapes are flat and v-shaped which are used for open-die forging, and single or multiple-impression dies used for closed die forging. The designs for the dies have many aspects to them that must be considered.
Fullers (light gray) used to displace material (red) In metalworking, a fuller is a tool used to form metal when hot. The fuller has a rounded, either cylindrical or parabolic, nose, and may either have a handle (an "upper fuller") or a shank (a "lower fuller").
A blacksmith is a metalsmith who creates objects primarily from wrought iron or steel, but sometimes from other metals, by forging the metal, using tools to hammer, bend, and cut (cf. tinsmith). Blacksmiths produce objects such as gates, grilles, railings, light fixtures, furniture, sculpture, tools, agricultural implements, decorative and ...
These are resistance forge-welding techniques where the press or die is electrified, passing high current through the alloy to create the heat for the weld. [25] Shielded active-gas forge-welding is a process of forge welding in an oxygen-reactive environment, to burn out oxides, using hydrogen gas and induction heating. [26]
Selecting the maximum forging temperature allows metals to be forged more easily, lowering the forging pressure and thus the wear on metal-forming dies. [2] The temperature at which a metal is forged can affect the homogeneity in microstructure and mechanical properties of forged products, which can highly affect the performance of products ...
An American Civil War-era traveling forge contained 1,200 pounds (540 kg) of tools, coal and supplies. These tools and supplies included a bellows attached to a fireplace, a 4-inch-wide (100 mm) vise, 100-pound (45 kg) anvil, a box containing 250 pounds (110 kg) of coal, 200 pounds (91 kg) of horse shoes, 4-foot-long (1.2 m) bundled bars of iron, and on the limber was a box containing the ...