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A spray nozzle or atomizer is a device that facilitates the dispersion of a liquid by the formation of a spray. The production of a spray requires the fragmentation of liquid structures, such as liquid sheets or ligaments, into droplets, often by using kinetic energy to overcome the cost of creating additional surface area.
The spray angle is assumed to remain constant throughout the entire spray distance. Liquids more viscous than water form smaller spray angles, or solid streams, depending upon nozzle capacity, spray pressure, and viscosity. Liquids with surface tensions lower than water produce wider spray angles than those listed for water.
The spray generated by a device like a rotary atomizer can be viewed as liquid droplets submerged in a continuous phase of gases. The size of droplet formed by atomizer depends on various properties of the fluid (both liquid and gaseous fluid) such as density, viscosity and surface tension between fluids.
Consequently, if a liquid has dynamic viscosity of n centiPoise, and its density is not too different from that of water, then its kinematic viscosity is around n centiStokes. For gas, the dynamic viscosity is usually in the range of 10 to 20 microPascal-seconds, or 0.01 to 0.02 centiPoise. The density is usually on the order of 0.5 to 5 kg/m^3.
Ultrasonic spray nozzle technology has been used to create films of indium tin oxide (ITO) in the formation of transparent conductive films (TCF). [9] ITO has excellent transparency and low sheet resistance, however it is a scarce material and prone to cracking, which does not make it a good candidate for the new flexible TCFs.
The dilute gas viscosity contribution to the total viscosity of a fluid will only be important when predicting the viscosity of vapors at low pressures or the viscosity of dense fluids at high temperatures. The viscosity model for dilute gas, that is shown above, is widely used throughout the industry and applied science communities.