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Weld mapping is the process of assigning information to a weld repair or joint to enable easy identification of weld processes, production (welders, their qualifications, date welded), quality (visual inspection, NDT, standards and specifications) and traceability (tracking weld joints and welded castings, the origin of weld materials).
The weld structure can be examined by optical microscopy [3] [4] [5] and scanning electron microscopy. [ 6 ] [ 4 ] [ 5 ] [ 3 ] The computer finite element method (FEM) is used to predict the shape of the flash and interface and others, not only for rotary friction welding (RFW), [ 7 ] but also for friction stir welding (FSW), [ 8 ] [ 9 ] linear ...
Engineering Critical Assessment (ECA) is a procedure by which the safety of a welded structure with defects or flaws can be determined. ECAs utilize the material properties and expected stress history to determine a flaw acceptance criteria which will ensure that welds will not fail during the construction or service life of the welded structure. [1]
Welder certification is based on specially designed tests to determine a welder's skill and ability to deposit sound weld metal. The main part of the welder's test consists of welding one or more test coupons which are then examined using non-destructive and destructive methods. The extent of certification is described by a number of variables ...
In the case of high stress or safety critical welds, weld monitoring will be employed to confirm the specified welding parameters (arc current, arc voltage, travel speed, heat input etc.) are being adhered to those stated in the welding procedure. This verifies the weld as correct to procedure prior to nondestructive evaluation and metallurgy ...
The weldability, also known as joinability, [1] of a material refers to its ability to be welded. Many metals and thermoplastics can be welded, but some are easier to weld than others (see Rheological weldability). A material's weldability is used to determine the welding process and to compare the final weld quality to other materials.
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Specification and qualification of welding procedures for metallic materials - Welding procedure test, 13 parts. ISO 15615: Gas welding equipment. Acetylene manifold systems for welding, cutting and allied processes. Safety requirements in high-pressure devices ISO 15618-1: Qualification testing of welders for under-water welding. Diver-welders ...