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Press forging can be used to perform all types of forging, including open-die and impression-die forging. Impression-die press forging usually requires less draft than drop forging and has better dimensional accuracy. Also, press forgings can often be done in one closing of the dies, allowing for easy automation.
Drop forging is a forging process where a hammer is raised and then "dropped" into the workpiece to deform it according to the shape of the die. There are two types of drop forging: open-die drop forging and impression-die (or closed-die) drop forging.
The tools that are used, dies and punches, come in many different shapes and sizes, as well as materials. Examples of these shapes are flat and v-shaped which are used for open-die forging, and single or multiple-impression dies used for closed die forging. The designs for the dies have many aspects to them that must be considered.
The male hub is generally hardened and the female die block softened by annealing to help form the impression. As the metal flows the face of the die block is deformed, and, generally, must be machined flat. The die block is often a cylinder that is reinforced with a surrounding steel ring during the hubbing process.
The die casting process forces molten metal under high pressure into mold cavities (which are machined into dies). Most die castings are made from nonferrous metals, specifically zinc, copper, and aluminium-based alloys, but ferrous metal die castings are possible. The die casting method is especially suited for applications where many small to ...
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Swaging (/ ˈ s w eɪ dʒ ɪ ŋ /) is a forging process in which the dimensions of an item are altered using dies into which the item is forced. [1] Swaging is usually a cold working process, but also may be hot worked. [2] The term swage may apply to the process (verb) or to a die or tool (noun) used in that process.
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