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Many thread sizes have several possible tap drills, because they yield threads of varying thread depth between 50% and 100%. Usually thread depths of 60% to 75% are desired. People frequently use a chart such as this to determine the proper tap drill for a certain thread size or the proper tap for an existing hole.
Right now the chart doesn't reflect the fact that there are several acceptable tap drills for each thread size, with each giving a different percentage of thread between 60% to 75%. For example, for a 1/4-28 thread, any of these 3 tap drills may be acceptable: #3 (~75% thread), #2 (~60% thread), or 7/32 (~68% thread).
Thread limit or pitch diameter limit is a standard used for classifying the tolerance of the thread pitch diameter for taps. For imperial, H or L limits are used which designate how many units of 0.0005 inch over or undersized the pitch diameter is from its basic value, respectively.
where is the tap drill size, is the major diameter of the tap (e.g., 10 mm for a M10×1.5 tap), and pitch is the pitch of the thread (1.5 mm in the case of a standard M10 tap) and so the correct drill size is 8.5 mm. This works for both fine and coarse pitches, and also produces an approximate 75% thread.
United States Standard thread (USS thread), also known as Sellers Standard thread, [1] Franklin Institute thread [1] and American Standard thread, [2] is a standard for inch based threaded fasteners and washers. [3] The USS standard is no longer supported. It, together with the SAE fastener standard, was incorporated into the Unified Thread ...
Unified Miniature Screw Threads: V Thread Form: 0.60 UNM ANSI/ASME B1.11-1958 (R2016) Microscope Objective Thread: V Thread Form ASME B1.13M-2005 (R2015) Metric Screw Threads: M Profile: V Thread Form ASME B1.15-1995 (R2003) Unified Inch Screw Threads (UNJ Thread Form) V Thread Form ASME B1.20.1-2013: Pipe Threads, General Purpose (Inch) Pipe ...
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The term fine adjustment screw typically refers to screws with threads from 40–100 TPI (Threads Per Inch) (0.5 mm to 0.2 mm pitch) and ultra fine adjustment screw has been used to refer to 100–254 TPI (0.2 mm to 0.1 mm pitch). These screws are most frequently used in applications where the screw is used to control fine motion of an object.