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A copper strip is formed into the shape of a cylinder, while it is being wrapped around an aluminum core and the edges of the copper strip are welded together. The assembly is then pulled through a die, where the cladded wire is squeezed and stretched while also improving the bonding between the copper and the aluminum core. [1]
Copperweld is an American company based in Fayetteville, Tennessee, and maintaining a management office in Brentwood, Tennessee.Its main products are wire and stranded electrical cable made from its Copperweld brand copper-clad steel ("CCS") or copper-clad aluminum ("CCA"). [1]
In communist former East Germany (GDR, 1945-1990), aluminum or Copper-clad aluminium wire (″AlCu-Kabel″) had to be used for wiring as copper was expensive to import. [4] While all devices were designed for aluminum during that era, this ended with unification in 1990 when standard Western European equipment became available and the national ...
Aluminium–copper alloys (AlCu) are aluminium alloys that consist largely of aluminium (Al) and traces of copper (Cu) as the main alloying elements. Important grades also contain additives of magnesium , iron , nickel and silicon ( AlCu(Mg, Fe, Ni, Si) ), often manganese is also included to increase strength (see aluminium-manganese alloys ).
Due to poor corrosion resistance, it is often clad with aluminium or Al-1Zn for protection, although this may reduce the fatigue strength. [1] [2] In older systems of terminology, 2XXX series alloys were known as duralumin, and this alloy was named 24ST. 2024 is commonly extruded, and also available in alclad sheet and plate forms.
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John Ferreol Monnot, metallurgist, the inventor of the first successful process for manufacturing copper-clad steel. Copper-clad steel (CCS), also known as copper-covered steel or the trademarked name Copperweld is a bi-metallic product, mainly used in the wire industry that combines the high mechanical strength of steel with the conductivity and corrosion resistance of copper.